Infrastructure

High-Quality Mould Production for Precise Casting Using Advanced Technology and Superior Sand Quality

Molding Shop
Molding Shop
shape (ARPA 450) Make Sarvamangala

Moulding Shop

The process of casting begins by using top-notch moulds. As a result, we have made significant investments in producing moulds that ensure our castings have outstanding finishing and precise dimensions.

The sand used in these moulds has to be of exceptionally high quality in creating a mould. The latest technology equipment like simultaneous jolt & squeeze moulding machines, Polygonal Severs, Sand Cooler & Intensive Sand Mixers is being used to maintain the quality level of the sand.

The plant uses mechanized sand preparation plants so that we can adhere to the standard quality guidelines. The moulding machines that we use are equipped to tackle a varied range of products and give the customers a cost-effective solution for the product they are looking for.

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Address

Plot No.13, MIDC Shiroli, Kolhapur

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Have A Question?

+91 9158488979

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Any question? email us!

info@nikamindustries.in

Melting Shop

INDUCTOTHERM (INDIA) Pvt Ltd 550kw IGBT/ 500kg Duraline furnace per month melting capacity of casting is around 550 MT.

Melting Shop
Moulding Box Size
  • 24 × 28
Core Shop
  • Cold Box core shooters
  • Shell Core Shooters
  • No-Bake core making facility
  • CO2 core making facility
Quality Checking Equipment Used At Foundry
  • Spectrometer (Bruker)
  • All types of sand testing equipment like Mould hardness, Sand CGS, moisture, compatibility.
  • Casting hardness testing machine.
  • Digital Pyrometer.
  • On line Carbon Silicon Analyser
Sand Plant (Vijay Engineers & Fabricators)
  • Dust Collector System
  • PLC Control System
  • Knockout System
  • Elevator System
  • Cooling System
  • Mixing System
  • Skip Charger System
  • Moulding System
  • Metal Handling & Pouring System
  • Fettling System

Quality Control

Chemical Analysis
  • In house spectrometer.
  • All heats poured are tested on-line on Spectrometer
  • Specimens are stored for a particular period
Physical Testing
  • In house Hardness Testing Machine.
  • In house Impact test Machine.

Our Infrastructure

Sarvamangala Moulding
Machine ARPA 450

Moulding Machine – ARPA 450
Box Size : 24” x 28”

Pattern Rack - 200
Storage Capacity

Pattern
Shop

Maini Stacker
1000 Kg Max Capacity

Intensive Sand Mixer
(500 Kg)

Cold box Core
Shooter – 10 Kg

Shell Core
Shooter

Brucker Spectro
Meter

Brinell Hardness
Tester

Kaeser compressor
25 HP

Melting Division

In-House Shot Blasting & Fettling Shop

Shot Blasting
Machine – 500 Kg

Dedicated Fettling
Shop

It is backed up with the industries standard dust extraction system frame teck know blast.

Machining Division

Machining Division
Machining Division
Machining Division
Machining Division

Sand Quality Checking Equipment Used At Foundry

Digital Permeability Testers
Sand Rammer
Sand Siever-1
Mold Hardness Tester

Metallurgical Laboratory

Double Disk Polish Machine for Micro
Brucker Spectro Meter
Metallurgical Microscope

Quality Inspection

Quality Inspection
Quality Inspection

Facility

      VMC- BFW Agni BMV 45++ : 1 NO.



  • Axis Travel : X600 * Y450 * Z500 mm


  • Table Size : 900 x 450 mm


  • Spindle Motor : 7.5/11 KW


      CNC- LMW LL25T L5 : 1 NO.



  • Swing Over Bed : 510 mm


  • Max Turning Dia : 320mm


  • Max Turning Lenght : 480 mm


  • Spindle Motor : 11/15 KW



      CNC- Daewoo Puma 12L : 2Nos.NO.



  • Swing Over Bed : 570 mm


  • Max Turning Dia : 500 mm


  • Max Turning Lenght : 1000 mm


  • Spindle Motor : 18.5/22 KW

      CNC- Daewoo Puma 250B : 1



  • Swing Over Bed : 570 mm


  • Max Turning Dia : 400 mm


  • Max Turning Lenght : 680 mm


  • Spindle Motor : 18.5/22 KW